Phương pháp xác định các thông số hợp lý của máy đào cỡ siêu nhỏ trên cơ sở kết quả nghiên cứu đối với bộ phận công tác của máy

Phương pháp xác định các thông số hợp lý của máy đào cỡ siêu nhỏ trên cơ sở kết quả nghiên cứu đối với bộ phận công tác của máy được biên soạn dưới định dạng file PDF cho các bạn HS tham khảo. Mời bạn đọc đón xem.

NGHIEN
cufu
- TRAO
D6|
PHiraNG
PHAP XAC DINH CAC THONG S6 HOP
LY
CUA MAY DAO
CCf
SIEU
NHP
TREN CO
SCf
KET
QUA
NGHIEN
CLKU
Dpi vai
BO PHAN CONG TAG
COA
MAY
THE
MI-TI lOD
WHICH DEFINES THE REASONABLE PARAMETER
OF
THi:
MICRQEXCAVATOR
BASED ON THE RESULT OF RESEARCHING
FROM MACHINE'S WORK COMPONENT
PGS.TS.
Pham Quang Dung'
,
ThS.
Train
VSn
Vi«t'
'Tnicmg Dai hpc Xay
diing
-Cong
ty Co phan
C()ng nghiep
SHM
TOM
TAT
Mdy
ddo cd sieu
nho
Id
mot
loai
mdy
dUdc sit
dung
trong dtcu
kien dia hinh
rdt chat
hep,
toi
vdo
nho,
khi
khong the
sil
dung
cdc
loai mdy cd
nho,
vi'ia
vd
Idn.
Loai mdy ndy luon
dUdc cdi tien
thong qua cdc sdng che vd gidi phdp hvtu
ich.
Bdi
bdo
gidi thieu
phUdngphdp
ddnh
cho kysUdixdc
dinh
cdc thong so
hop ly
cua
mdy
ddo cd sieu
nhd
tren cd sd
ket qua
nghien
cdu doi vdi
bo phan
cong;
tdc cua
mdy
Id cdc sdng che hoac gidi
phdp
hQu
ich.
T\i
khoa: Mdy ddo
cd sieu
nhd,
thiet bi ddo
ABSTRACT
The
microexcavator
is a kind of
machine
which is used in cramped
terrain
condition,
small
entrance,
and
even
when
they cannot use the small
machines,
medium and
targe
ones.
This machine is
always advancing through invention
and
useful
solution.
The article introduces a
method for
engineers'
to determine the
reasonable
parameters of
microexcavators
on the basis of
research results
from.
machine's
work component
by
patents or useful solutions.
Keywords:
Microexcavator,
Digging device
TAP
CHi CO
KHl
VI£T
NAM
V
86
7 (Thang 7 nam
2012)
NGHIEN
ClJfU
- TRAO
001
1.
MdDAU
Trong dieu kien dja hinh chat hep, ldi
vao nho, khoi
liitfng
thi cdng khdng Idn..., viec
sii dung cac loai may dao cd nhd, vda va
Idn
la
khong
the
thif
c hien
dif oc
hoac cho
hi$u quA
kinh
t^khong
cao.
Do cdn thieu
nhdng
thiet bi
lam
dat
cd sieu nho, gon nhe, ca dpng nen
khi
thi cdng
dat trong
nhCfng
dieu kien neu tren budc phai thi
cong bang sdc lao
dpng
thu cdng vdi nang suat
va hieu qua kinh
te
rat thap. Tinh trang
tiiong
tl/
cung xay ra ngay ca ddi vdi
nhij'ng niJdc
cdng
nghiep phat trien.
Khae
vdi may
d^o
mdt gau cd nhd
(Miniexcavator),
may dao mdt gau cd sieu nhd
(Microexcavator)
thiidng
cd khdi
lUpng diidi
mot tan, kich
thiidc
bao nhd nhat cd the (chieu
rpng
khong
viipt
qua Im), dung tich gau
0,01
T
0,03 m3, de lap dat, van chuyen den
nPi
thi
cong chat hep bang
each
keo theo hoac bang cac
phuong tien van chuyen cd nhd, gia thanh may
vao
khoang 3000
-^
10000 bang Anh. Dien hinh la
may
dao mot gau cd sieu nhd cda cac hang Pow-
erfab.
Mantis, Microturbo(Anh);
Kaho,
Komatsu
(Nhat);
Talpino (Y), Cubota (My) [3]. Tuy nhien,
cac loai
may nay cd che do lam viec theo chu ky
cho nang suat khdng cao, gia thanh dat va pham
vi
dng dung han che.
Tii giiia thap ky 80 cua the ky XX, tren thi
tri(6ng
chau Au xuat hien loai may dao cd sieu
nho (Microdiggingmachme) cd che do lam viec
lien
tuc,
kich
thildc
rat nhd gon va cho nang suat
cao.
Cac loai may nay dung de dao hao dat
diidng
ong cap
thoat
nildc,
dUdng
cap ngam; Dao cac hd
mong nho trong dieu kien dia hinh chat hep, ldi
vao nho; Nad vet va dao kenh
mUOng
npi ddng
trong nong nghiep, thuy
loi...Dien
hinh la may
dao cd
si^u
nho cd che dp lam viec lien tuc cua
cac
hang Case, Cubota,
Ditch
Witch (My); Melroe
Europe (Bi); A.F.Trenchers Ltd (Anh)...
13],
Trong vdng 20 nam trd lai day, bd phan
cong
tac cda may dao cd sieu nhd cd che dp lam
viec
lien tuc ludn
dUpc
cai tien thdng qua cac sang
che va
giai phap
hiifu
ich. Dien hinh la cac bd phan
cdng tac theo sang che A.C. sd 291006, sd 939666.
sd
308158
{Lien Xd cu); Patent sd 2798314 (My) co
chitc nang dao dat thdng qua cac
liidi
phay cat dat
va chitc nang van chuyen dat theo nguyen ly vang
li tam thdng qua rdto vdi cac canh van chuyen dat.
Dac biet hieu qua theo quan diem chi phi nang
li((?ng
rieng nho, ket cau dOn gian va nhd gon la
Ciic bp phan cdng tac theo cac giai phap hflu ich
sd 4364476, 4329573, 4753298
(LienXo
cu), theo
dd
ehdc
nang dao va van chuyen dat
diipc
ket hpp
trong ciing mpt bp phan cdng tac dang rdto, cat
d.il
theo chu vi cua rdto tao thanh loi dat d gifla
vA
tu sap xudng, dat
duqc
van chuyen thanh dong
theo nguyen ly vang ly tam.
Nham tao ra cac loai may mdi cd hieu qua
cao trong dieu kien dia hinh chat hep, can phai
thUc
hien hai budc
cP
ban sau:
-
Biidc
1:
Tdi
flu hoa bp phan cong tac
bang
nghien cdu ly thuyet va thflc nghiem nhim
tim ra cac thdng so ket cau va ddng hoc tdi flu ciia
bd phan cdng tac vdi ham muc tieu la chi phi nang
Iflpng rieng,
Iflc
xd ngang va
life
can cong tac dpc
theo phflpng di chuyen nhd nhat.
- Bfldc 2: Tinh toan thiet
k^
may dao cd
sieu nhd tren co sd ket qua ciia bai toan tdi flu d
bfldc 1, dam bao cac tieu chl yeu cau ve chi phi
nang Iflpng rieng nhd, ket cau don gian nhd gpn,
gia thanh ha, nang suat cao...
Bai bao de xuat phflOng phap danh cho ky
sfl de xac dinh cac thdng sd hpp ly cua may dao cd
sieu nhd d bfldc 2 tren ca sd
kit
qua nghien cdu
cua bfldc
1.
2.
PHl/ONG
PHAP
Qua trinh xac dinh cac thdng sd hpp ly
cua may dao cd sieu nhd cd che dp lam viec lien
tuc tren cP sd ket qua nghien cflu ddi vdi bd phan
cdng tac cua may dflpc md ta tren hinh 1.
Cac yeu cau ddi vdi may thiet ke bao gdm
cac yeu cau ve cong nghe (kich thfldc hao can
dao;
Loai nen dat; Kich thfldc va khdi Iflpng may
dam ®
TAP
CHi
CO
KHi
VIET NAM
*l*
Sd 7 (Thang 7 nam 2012)
NGHIEN
cufu-TRAO Ddi
bao yeu cau van chuyen va thi cdng trong dieu
kien dia hinh chat
h?p,
ldi
v^o
nhd; Dieu
ki?n
bam
v^
yeu
cau ve
life
gifl tay dieu
khitfn...) vi
cac
tieu chi kinh te ky thuat
ylu
cau (nang suat may,
chl phi nang Iflpng rieng, gia
thinh...Ddm
bdo
hi?u
qud so vdi cdc may cung cdng
di^ng hi?n
cd).
'
-
Kciqtiin^Mimilnphuicaiijiic
"
i
-
Xic
dinli
Iff
bo
bcb
ibutrc.
Uioi
luong
luy
Xx
diDh
siin
oc
fton^iODi
m
culopluiicoiiEiic
i
CbodanEcadlndaDiiuy
;rjyaidon|\ihsi>L6n|di.:a'jyiiin:ii
Xa-iQinJiaiincaciHiclii^s^d.-jdonai
J
li^S—•/
ca:
vin
ci
\
Dk
nnh
ky
ttmai
da
any
ibiai
fce
Hinh I. Mo
td phUdngphdp
xdc dinh
cdc
thongso
hop ly cua mdy
ddo cd sieu
nho
Ket qud nghien cflu ddi vdi bp
ph^n
cdng
tac thfldng la ket qua nghien cflu thflc
nghiem
xac
dinh mien tdi flu
ciia
cac thdng sd ket cau (hinh
dang, kich thfldc cac chi tiet) va thdng sd dpng
hpc (tdc dp quay, di chuyen) ciia bp phan cdng tac
ddm bdo cho ham muc tieu (chi phi nang Iflpng
rieng,
Iflc
xd ngang,
Iflc
cdn cdng tac theo phfldng
di chuyen) nhd nhat.
Cac yeu cau ddi vdi may thiet ke va ket
qua nghien cflu doi vdi bd phan cdng tac la cac
thdng sd dau vdo
d^
xac dinh cac thdng s6 hpp ly
ciia
mdy can thiet ke.
D6
ddm bdo cho may cd kich thfldc nho
gpn thi sP do dan dpng ciia may phai dflpc chpn
theo nguyin tdc ket hpp hpp ly gifla bp truyen
tif ddng
CP tdi bp phan cdng tdc vd tdi banh xe di
chuyen
vdi sd
bd
truyen nhd nhat, phu hpp vdi cac
ylu
CEiu
vd dilu
ki^n
ldm
vi|c
cua mdy (hinh 2)
1
'
-^
\
t.
^
'•HBt''
^
i-
t
-^
'
- " "^
_,
/^^
-:Vp^
:'/
T^y
Hinh 2. Sd do ddn dong mdy ddo cd sieu nho
1
-D^ng
CO
dif
n
hojc
dgng
ca
dot trong.
2-B9
truyin
xich.
3-Hpp
giam
l6c;
4-BSnh
xe
di
chuyfn,
S-khdp
giiJi
han mo men;
6-Bp
phfln
cdng tic,
7-Tay
dieu
khi^n.
SChan
chong
Trin CO
sd cac yeu cau cdng nghe ddi vdi
mdy thiet ke va dac tinh ky thuat cua cac loai may
cd cung cdng dung hien cd, xac dinh so bp cac
kich thfldc vd khdi Iflpng mdy thiet ke. Tfl dd xac
dinh gid trj cua cac thdng sd tdi flu trong mien toi
flu cac thdng so cua bp phan cdng tac thda man
cac dilu
ki^n
sau:
- Dieu kiln ve tdc dp di chuyen may
V^^
(m/ph) dam bdo nang suat ky thuat ylu cau
Q^
(mVh)
O
(1)
'^ 60.BJI
Trong dd: B,H ~ chieu rpng va chieu sau hao sau
mpt
Iflpt
dao, m.
TAP CHi CO KHi
VI£T
NAM
Sd 7
(Thang
7 nam
2012)
NGHIEN
CaU-TRAGDdl
- Dilu kiln
ve
Iflc
can
cdng
tdc
theo
phiiflng
di
chuyen
P^
dam bdo cho banh
xe di
chuyen khdng bi quay trdn khi dao dat (dieu kiln
bam)
P,<G^i^-fJ/K,,
(2)
Trong
xich;
dd:
i
ty sd
truyen
bd
truyen
Trong dd:
G,^
-
trpng Iflpng may;
^
-
he sd
bam cua banh xe di chuyen vdi nen
dat;^^
-
h|
sd
can di chuyen may; Kb
-
hi
sd an toan bdm
(K,,
=
1,15
^
1,2).
- Dieu kien
vl
Iflc
xd
ngang
P^
(Iflc
cdn
cong tac
theo phflpng ngang) dam bdo cho
Iflc giCf
tay dieu khien khdng
vflpt
qua gia
tri
cho phep
P„dP,i]ll'll.
(3)
Trong
dd:
/,, /^
-
khoang
each
theo phfldng
ngang tfl tam banh xe di chuyen tdi tay cam dieu
khien va bd phan cdng tac (xem hinh ve 2).
Sau khi xdc dinh dfldc
gia
tri cdc thdng so
toi
flu
cua bp phan cdng tdc (theo
kit
qud nghiln
ciiu
cua bfldc l),ta
tien hdnh
chpn
dpng
cP:
'^opi '
f^opi
- toe
dp
quay cua
bp
phan
cdng tdc trong mien gia tri tdi
flu
xdc dinh theo
kit
qud nghien cflu d bfldc
1
va thda man cdc dieu
ki?n(l),(2)vd(3).
Cac thdng
sd hdp Iy
ciia
he
thdng
di
chuyen dflpc xac dinh
tfl
dieu kiln dam bdo tdc
,
^
T/inin
^T/max
dp dl chuyen toi
Mu^dcopt
'
^ dc opt
va
Iflc
can cdng
tac theo phfldng di chuyen
P^
(cac gia tri nay xac
dinh theo
kit
qua nghien cflu
d
bfldc 1
va
thda
man dieu kiln (1)
va
(2)). Chieu rdng cua may
(khoang
each
gifla 2 mep ngoai cua cac banh xe di
chuyen) lay theo chieu rdng hao B.
Tdc dd quay
ciia
banh xe di chuyen phai
thda man:
(N^+N,)K„
Trong dd:
N
-
cdng suat can thiet de quay
bo
phan cdng tac (xdc dinh theo
kit
qud toi
flu d
bU6c
1).
de di
chuyen mdy (kW) vdi
P^
va
G^
tinh theo
kN,
Vj^
tinh theo
m/s;
t}^
-
hilu suat cua may;
\
- he sd dfl
trfl
cdng suat
(Kn-1,1
i,J5).
Ddng
CO
dfldc chpn phai thda man dieu
'den
(4) va can chpn ddng cP cd kich thfldc, khdi
liiong
nho,
gia thanh ha vdi
toe
dp quay
ciia
ddng
ccf dam
bao gid tri tdi
flu
cua tdc dp quay bd phan
cong
tac:
"•opt
•'x
<«&<«;
<
C,,/2^».
(6)
(4)
Trong do:
R^=(R,
-
X,,
-
X^J
-
ban kinh
banh xe
di
chuyen;
Rr
- ban
kinh
roto cua bo phan
cong
tac,
lay theo chieu
rpng
hao
B;
Xhgt
- khoang
each true
cua hop giam toe BV-TV;
X^
=
CJ5 -^
20)
Gia tri hdp ly
ciia
ty so truyen hop giam
toe BV-TV nam trong khoang:
mm
y
mm
"apt
'"bx
i
"apt
'"bx
(7)
Sau khi tinh chpn va tinh toan thiet ke cac
bp phan cua may, tien hanh xac dinh cac tieu chi
kinh te
-
ky
thu4t
yeu cau (khoi
lilpng
may, nang
suat, chi phi nang lupng rieng, gia thanh may) va
kiem tra xem co thoa man cac
yio
cau doi
v6i
may
thiet ke hay khong (trong do co cac dieu kien (1),
(2)
va (3)). Gia tri cho phep cia cac tieu chi yeu
cau dupc xac dinh tren co
$6
phan tich so sanh vdi
cac may ciing loai
mcfi
nhat hien co.
Chi phi nang luong rieng cua may thiet ke
duoc tinh theo cong thiic:
"opt
(5)
TAPCHlCOKHlVlfiTNAlVl S6
7
(Thang
7
nam 2012)
NGHIEN
cufu-TRAO
DOI
JV
dc
B.H.V,
M
(8)
dc
Nlu khdng thda man cac ylu cau ddi vdi
md)'
thilt ke thi can tiln hdnh tinh toan dieu
chinh lai tfl khau chpn sd dd dan dpng cua mdy.
3.
vi
ny
Tren hinh
3 Id
bp phdn cdng tdc cua may
ddo cd
sieu
nhd theo gidi phdp hflu ich sd 4753298
(Liln Xd
cij)
[1],
gdm dia 1
trin
cd gdn cac cdnh
chuyen dat 3, d dau cdnh
chuyen
d^t
cd gdn cdc
dia cat dat hinh sao 4, cac dia hinh sao ndy
Idp
trin
tryc cua nd bdng d bi,
true
cd gdc
nghiing
a
so vdi mat phang dia
1
vd dflpc xoay di mpt gdc y
quanh
true
dpc cua cdnh chuyen dat.
Bd phdn cdng tdc dflpc gdn vdi
true
dan
2 cua may, thflc hiln dong thdi 2 chuyen dpng:
Quay vdi
toe
dp nopt vd chuyen dpng tinh tiln vdi
tdc dp vdc. Cac hinh
dia
sao 4, dfldi tac dung cua
cdc phdn
Iflc
vdi nen dat, tfl quay quanh tryc
ciia
nd va chi cdt dat theo chu vi cua hao, tao thdnh
ldi dat d gifla vd nd tfl sap xudng dfldi tdc dung
cua trong Ifldng ban than va
Iflc
ddng (hinh 3), do
do chi phi ndng Iflpng rilng cho qud trinh cat dat
la nhd nhat. Dat tach ra khdi nen trong
Idng
hao
dflpc van chuyen len thdnh ddng nhd cdc cdnh
chuyin dat 3 va mang dan hfldng 9 theo nguyen
ly vang ly tdm.
Tren hinh 4
Id
ket qua nghiln cflu thflc
nghi?m
ddi vdi bp phdn cdng tdc
[2]
cho dfldi
d^ngdd
thj vdi hdm myc tieu la chi phi nanglflpng
rieng
e,
Iflc
xd ngang
P,
,
Iflc
can cdng tac theo
phflpng di chuyen
P,
vd cac thdng sd dieu khien
trong mien toi flu gom: Cdc thdng sd
kit
cau (goc
nghiing
a
vd gdc xoay
y
ciia
true
lap dia hinh
sao;
Sd cdnh (rang) z vd gdc sdc cua cdnh (rang)
tren dia hinh sao); Cdc thdng so dpng hpc (tdc dp
di
ehuyl'n
i',
, tdc dp quay n) vd dp ket dinh cua
nen ddt C.
Kit
qud nghiln cflu
trin
nhan dflpc
tfl phfldng phdp quy hoach thflc
nghiem trin
mo
hinh nghiln cflu thflc
nghi|m
trong phdng thi
nghi|m
vdi cac bp phdn cdng tdc cd dfldng kinh
bdng chilu rpng hao B = 0,4 m (ty 1? ddng dang
Id
1:1). Theo cdc dilu
ki|n
(1).
(2) va (3) (dfldng
4,5,6 tren hinh 4) ta tim
dfl^c
gid tri cdc thdng so
tdi flu cua bp phdn cdng tac nam trong mien
gi6i
ban tren dd thj vdi
P,
<,
90N;
P,
< HON vd 1,2ml
ph <
Vi_
< 1, 5 m/ph. Tfl dd ta tiln hdnh tinh toan
xdc dinh cdc thdng sd hpp ly cua mdy ddo c5 sieu
nhd theo phfldng phap dd neu d muc 2.
^
i
••'''•
1
"^>-'"
b)
Hinh
3.
Bgphdn cong tdc theo gidi phdp hUu ich so 4753298
a)Sd do cdu
tao;
b)
Bo
phdn
cong tdc
khi ldm viec
0
d
20
o.e
315
0.03
0.12
5.38
20
\lBi
6,72
20
1,05
1,2
1,5
357,5
0,03
100
0.03
b.inph
C.NIPa
Hinh
4.
Ket
qud nghiin cdu doi vdi
bo
phdn
cdng tdc 12]
l-chi
phi ndng
tupng
riing
e:
2-IUc
xd ngang Pn;
i-l\ic
cdn cdng tdc theo
phiiOng
di
chuyin
Pd;
4-diiu
ki$n
(I);
S-diSu
ki^n
(2);
6-diiu
ki^n
(3)
TAP CHi CO KHi
VIETNAM
V Sd 7 (Thang 7
nSm 2012)
NGHIEN
CtfU-TRAO 061
Tren hinh
5 la
hinh chung
cua may ddo cd
silu
nho
Idp
bd
phan cdng
tdc
theo giai phap hflu
ich s6
4753298
vdi
phfldng
an dan
ddng bang ddng
cp
dien. May
co dac
tinh
ky
thuat chinh nhfl
sau:
Khdi Ifldng may,
kg
Kich thfldc
mdy
(rpng
x dai x
cao),
m
Kich
thfldc
hao sau hai lan dao
(rpng
x
sdu),
m
Cong suat dpng
cd, kW
Nang suat
dao (dat cap II,
III),
mVh
Dp xa van chuyen
dat, m
105
0,4x1,0x1,3
0,4x0,56
3,6
1...5
Hinh
5.
Hinh
chung
mdy
ddo cd
siiu nho
co che
do ldm
viec lien
tuc
1-tay
dieu
khien;
2-dgng
cd ddn
dong;
3-bo
truyen;
4-bdnh
xe di
chuyen;
5-hd
phan
cong
tdc.
4.KETLUAN
So sanh tinh ndng
ky
thudt
cua may
thiet
ke vdi cac
loai may
cd
cung cdng dung hien
cd cho
thay may thiet
ke cd
tinh nang
ky
thuat
cao,
hieu
qud. Mdy co
kich thfldc
rat nhd gpn, cd
ddng,
kit
cau
don
gian
va
hodn toan
cd the chl tao
dflpc
d
Vilt
Nam vdi gid
thanh
re.
Viec
ap
dung
cac
sang
che,
giai phap hflu
ich vao
thflc
te
Id
mdt
hfldng
di
dung
dan
trong chfldng trinh
ho trd
phat trien
tai san
tri
tue.
Ngaynhan
bai:
04/7/2012
Ngay
phan biln:
14/7/2012
Ngfldi phan biln: PGS.TS Vu Liem Chinh
-
TpaHcnopTiipyioiUHH
opran"
/
KM
CM,
Tai lilu
tham khao:
[linonoJKHTen'bHoe pemeHne
OT
29.05.90
no
sanBKe
No 4753289
"SeMm
jn«6peTeHMJ!.
B.
n
.BanaflHHCKMH,
tp.K.
3yHr.
-
Saasn.
24.10 89
W.*aM
KyaHr
3yHr, MM
HeBiyK.
(1993)
"SKcnepwMeHTanbHoe onpeneneHHe pauHOHanbHWX napaMcrpoB pa6oHero
oprana
WHepcHmianbHoro
flewcTBiia
ScMnepoHHoro MexaHwawpoBaHHoro
HHCTpyMCHTa"
FopHbie,
CTponTem,Hbie.
flopoxHwe
H
JlMHOpaTHBHbie
MaiUHHw:
PecnySnHKaHCKHH MejKBegOMCXBeHHbiH
HayjHO
-
xexHwiecKqii
cfiopHUK,
Kiies
-
YKpaHHa.
l^jOaM
Kyanr
3yHr,(1993),
"PaapaSoTKa
H
cosflaHwe 3eMaepOMHoro MexaHMSHpoBaHHoro HHCTpyMCHTa
c
paSoiMM
opraHOM
•W^iiiepeHiiHanbHoro
fleiicTBHa
WirpyHTOBbixycnoBHW
BieTHaMa",
fluccepiaqMH
HacowcKaHHC
yMeHoii
cieneHH
KaHflMflaia rexHw-iecKHX
HayK,
KKBB
-
YKpaHHa.
TAP CHi CO
KHi
VIET
NAM
V
Sd
7
(Thdng
7
nam
2012)
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